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Combination of Electric Trolleys with Traversing Rails

Combination of Electric Trolleys with Traversing Rails

Trolley model
Max. working load ( ton )
( number of falls )
0.25 ・ 0.5
1S ・ 1W
1.5 ・ 2S ・ 2W
2.5 ・ 3W
Min. I-beam Width ( c )
17
17
26
47
I-beam
H X B X t1/t2 (mm)
Ix (cm4)
( a )
( b )
( a )
( b )
( a )
( b )
( a )
( b )
600x190x16/35
130000
600x190x13/25
98400
450x175x13/26
48800
314
15
300
10
450x175x11/20
39200
326
21
312
16
400x150x12.5/25
31700
288
20
266
16
252
11
400x150x10/18
24100
308
22
302
28
280
23
266
18
350x150x12/24
22400
240
22
218
17
204
12
350x150x9/15
15200
264
25
258
31
236
26
222
21
300x150x11.5/22
14700
194
24
172
19
158
14
300x150x10/18.5
12700
207
21
201
27
179
22
164
17
300x150x8/13
9480
218
27
212
33
190
28
176
23
250x125x10/19
7310
156
21
150
27
128
22
114
17
250x125x7.5/12.5
5180
169
27
163
33
141
28
127
23
200x150x9/16
4460
112
24
106
30
70
20
200x100x7/10
2170
124
30
118
36
96
31
180x100x6/10
1670
104
30
98
36
150x125x8.5/14
1760
66
26
54
31
150x75x5.5/9.5
819
75
30
63
36
125x75x5.5/9.5
538
50
30
100x75x5/8
281
Trolley model
Max. working load ( ton )
( number of falls )
5
7.5
10
Min. I-beam Width ( c )
33
58
58
I-beam
H X B X t1/t2 (mm)
Ix (cm4)
( a )
( b )
( a )
( b )
( a )
( b )
600x190x16/35
130000
426
13
420
7
426
7
600x190x13/25
98400
446
23
446
17
446
23
450x175x13/26
48800
294
22
294
16
294
16
450x175x11/20
39200
306
18
306
22
306
22
400x150x12.5/25
31700
246
23
246
17
246
17
400x150x10/18
24100
350x150x12/24
22400
198
24
198
18
198
18
350x150x9/15
15200
300x150x11.5/22
14700
152
26
152
20
152
20
300x150x10/18.5
12700
300x150x8/13
9480
250x125x10/19
7310
108
29
250x125x7.5/12.5
5180
200x150x9/16
4460
200x100x7/10
2170
180x100x6/10
1670
150x125x8.5/14
1760
150x75x5.5/9.5
819
125x75x5.5/9.5
538
100x75x5/8
281
1 ) For understanding the descriptions at the upper row of the Table :
1.  As for the rails belonging to the blue indicated zone, the standard type trolleys can be fitted to each of them.
2.  As for the rails belonging to the gray-indicated zone, such trolleys as having special dimensions to meet them must be prepared separately.
2 ) For understanding the descriptions at the medium row of the Table :
Each of the figures indicated at this row shows the distance [ a ] ( unit:mm ) of the sketch at right side. This distance [ a ] may be zero or negative depending on the combination of the standard trolley with some types of rails: for this case, no figure is given here because such combination can't be put in actual application.
In the case of the combination indicated with a blue figure, the trolley's top is higher than the rail's top so that the trolley may touch the ceiling suspending the rail ( H less than or equal to K ) :  pay attention to this.
3 ) For understanding the descriptions at the lower row of the Table :
Each of the figures indicated at this row shows the distance [ b ]  ( unit:mm ) of the sketch at right side. The distance [ b ] may be zero or negative depending on the combination of the standard trolley with some type of rails : for this case, no figure is given here because such combination can't be put in actual application. Also for the rails whose thickness t2 is too thin to hold the rated load, no figure is given.
If there is even one blank at either of the upper, medium and lower rows of the Table, this means that such relevant rail can't be used to together with the trolleys.
In this way, referring to the Table, you will see what type of rail ( I beam ) is suited to the trolley you have selected.
Then it is needed to check if such rail satisfies the following condition : even if it is given a 125% of the rated safety load, its deflection amount shall be 1 / 1200 of its support span or less. That is, the I beam to be selected shall have its moment of inertia of the longitudinal section ( lx ) be as follows :
lx :  [ Moment of inertia of the longitudinal section ] more than or equal to [ 119.1 x W x L2 ]
In which,
W :  Max. working load ( ton ) x 1.25 + Chain block's own weight ( ton )
L  :  Support span ( m )
For  "Combination of Electric Trolleys with Traversing Rails",  the following must be taken note of :
At the medium row of the table.
In the case of the combination indicated with a glay zone, the relation H less than or equal to K applies to both plain trolley and geared trolley.
In the case of the combination indicated with a blue zone, the relation H less than or equal to K applies only to the geared trolley.
*The dimensions A, B, C of the trolley will vary with the change of the traversing rail's width to be used.
The figure Y in the Table can be obtained from the following equation : Y = 1 / 2 x [ width ( mm ) of the traversing
rail-Z ]
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